March 15, 2024

An Overview of Plastic Manufacturing Using Masterbatch

Plastics are one of the most common materials used for producing consumers products and accessories in many industries. The list of industries using polymeric products ranges from health care, food and beverage, packaging companies, pharmaceutical, agriculture, construction, and other sectors in between. In short, plastics have infiltrated in every industry with broad applications.

How are plastics brought to life?

Manufacturing of raw polymers into superior plastics require modern infrastructure and technical expertise for companies. Fortunately, polymers are a versatile material which helps in giving shape and properties as needed to the end consumers.

However, companies must remember specific points to choose the right manufacturing process for producing their plastic products for various applications:

  • Form of the plastic like its internal features, toughness, tolerance, and other properties.
  • Manufacturing cost of the products for a particular volume.
  • How much would be required for setup and tooling?
  • Choosing the right material according to physical features, functions, and aesthetic requirements.

Types of Plastics Used in Manufacturing

Thousands of polymers are available in the industry with different base derivative, chemical composition, and additives to cover full functional and aesthetic properties. However, we can find plastics in two main categories: thermoplastic and thermosets

Thermoplastic

Thermoplastics are used plastics which are made by melting and solidification cycle without any degradation. We can find this plastic in the form of small pellets or sheet heated into various shapes during the manufacturing processes. The common materials of thermoplastics are given below:

  • Acrylic (PMMA)
  • Acrylonitrile butadiene styrene (ABS)
  • Polyamide (PA)
  • Polylactic acid (PLA)
  • Polycarbonate (PC)
  • Polyether ether ketone (PEEK)
  • Polyethylene (PE)
  • polypropylene (PP)
  • Polyvinyl chloride (PVC)

Thermosetting Plastics

Contrary to the thermoplastics, thermosetting plastics remain TNMG Insert in the solid state permanently after curing. The polymers are cross-link in the curing process induced by the heat, light and suitable radiation to form an irreversible form. The common materials are given below:

  • Cyanate Ester
  • Epoxy
  • Polyester
  • Polyurethane
  • Silicone
  • Vulcanized rubber

In plastic manufacturing, here are the types of processes used:

  • 3D Printing
  • NC Machining
  • Polymer Casting
  • Rotational Molding
  • Vacuum Forming
  • Injection Molding
  • Extrusion

Blow Molding

Importance of Masterbatches in Plastic Manufacturing

Masterbatches play a crucial role in bringing the polymers into life. Properties like colour, special effects, toughness, and other functionalities come in a Carbide Threading Inserts polymeric product with the use of quality masterbatch. In other words, colour masterbatches and additives are instrumental in manufacturing superior polymer products.

Here are the popular masterbatches used in industrial applications:

White Masterbatch

White masterbatch has a composition of Titanium Dioxide. The masterbatch comes in different loading, which is determined based on the requirement of the customers. A quality white masterbatch will have excellent colour dispersion, opacity, and other properties. Best of all, it must be able to offer maximum whiteness on a product at a low dosage level.

Black Masterbatch

A black masterbatch is made from satin black pearl and black carbon available in the market. As black is the most popular colour in term of sale in the market, there is unlimited potential to improve the tone with the additives and best quality carbon pigments. Using the high loading black masterbatch is economical as it offers high blackness to a product at a low dosage level.

Colour Masterbatches

Colour masterbatches manufacturers offer the products in a variety of shades for companies. The MBs bring desired properties like heat stability, colour fastness, excellent dispersion, and gloss among others.

Apart from the colour MBs, companies manufacture special effects masterbatches for fluorescent, pearl, metallic, and other durable consumer products.

In short, the polymeric industry is overgrowing over the years with rising demand for various consumer products in the market. With the use of quality masterbatches and additives, companies can manufacture better polymeric products for many usages.


The Cemented Carbide Blog: TNGG Insert

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March 12, 2024

Types & Advantages Of Plastic Pallets

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March 08, 2024

Carbide Composite Rods, Carbide Inserts for Wear Bar, Carbide Grits Suppliers China


Carbide Milling Inserts

Cemented carbides are produced by sintering mixed tungsten carbides with cobalt binders, it is a kind of alloy,they are called simply "hard metal" and have the hardness second to that of diamond and the weight approximately twice that of steel.


Generally,it has excellent wear resistance and high hot hardness and very good toughness, The originally application is for Cutting Tools materials. But after decades of development, the tungsten carbide can almost be used in all the industries that need a materials ( for tool or part) that should be good at long tool life and good wear-resistance,hot-resistance,erosion-resistance.etc.


Carbide Inserts

Carbide can be made into many shapes, sizes, geometries, in ground or sintered status, for the specific application. Besides the standard or common products we listed in our Products, Center, we also make the Irregular Carbide products that we don’t know the name and the application ( we make as per the client’s demands and Drawings).


The following is the irregular carbide we make some times:

1) Carbide Pins for tyre Spikes

2) Carbide Pins for horse shoe

3) Carbide Gripper Inserts

4) Carbide Inserts for Snowmobile Wear Bar

5) Carbide Grits

6) Carbide Studs.

We can make the Tungsten Carbide Parts, products, as per your new design for your new project and can make the carbide from you as per your sample.



The Cemented Carbide Blog: parting and grooving Inserts

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March 05, 2024

Perfect Wedding Rings_2

Planning to get married? One thing that always comes to mind is how to propose her? Which ring to offer? How will you present that? Couples always place ring at an important place as they signify love and are expensive too!

Rings are not always expensive they can be affordable too. There are several metals used for wedding bands like gold, diamond, platinum and in that also various varieties come like white gold, yellow gold, pink gold. They are comparatively expensive. Another option that people consider these days is tungsten tungsten carbide inserts carbide ring, titanium wedding ring, cobalt chrome ring.

Tungsten when combined with carbon forms Tungsten carbide. They have astonishing shine and this metal maintains its shine throughout years. Tungsten carbide rings are similar to titanium, so if you appreciate titanium appearance, tungsten wedding ring is perfect for you. They are gaining slight edge over other metallic rings. The unique style makes ring stand out plus the durability and off course less price.

Another hottest trend in ring jewellery is titanium wedding ring. They are strong, stylish and affordable. All these characters have made titanium ring popular choice among women and now days even for men as they are attractive and come in many styles and varieties. Unlike other metals, titanium rings comes in many colours. Among men, black is very surface milling cutters popular, and we can have inlays of other metals and also can have stone settings. Such rings are colored in a way that we can't find any scratch, chip or fading away of colour. They are meant for lifetime.

Cobalt chrome rings is another good option for men and women. They have similar look as that of platinum but more durable and comes up in many designs, styles and finishes. Cobalt chrome rings have high scratch resistance and one can wear in daily life. They are beautifully crafted and have lustrous shine which will remain forever making it perfect jewellery for any wedding.

Today, for any wedding ring what matters is emotion behind that ring and not the price value. Behind every ring there is love, faith and commitment and one would like to keep it close to him/her every time as it will remind him of his love and for that titanium, tungsten cobalt and cobalt chrome rings are best option for any because of its durability, shine, scratch free, can't be bent or broken and comes in many designs lastly, not to forget the affordability factor!


The Cemented Carbide Blog: Cutting Inserts

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March 01, 2024

10 Interesting Facts About Safe Deposit Boxes

There are several factors to consider when it comes to keeping your properties safe, including where you will place them and how much you are willing to spend on their protection.

With all the money you've been saving, you can certainly hide your belongings in places like beneath your mattress. Nonetheless, that is most likely a bad idea.

Renting a safe deposit box from a local financial institution is an option. Even if they aren't as popular as they once were, safe deposit boxes are still in high demand. There are over 25 million safe deposit boxes in the United States or one for every thirteen people. Bank customers use these boxes to store a variety of personal items and valuables.

If your financial institution wishes to offer this traditional service to its customers, you must implement procedures that protect both you and your customers. When designing or revising your safe deposit box procedures, keep the ten factors we'll go over in this article in mind.

How Safe Deposit Boxes Work

A safe deposit box is an independently protected container, typically a metal box located in the vault of a federally insured bank or credit union. These are just a few of the non-banking services that your company may offer.

Rent a safe deposit box to keep your valuables, important papers, and personal treasures safe.

The bank provides you with a key when you rent one. Keep this key somewhere safe because if you lose it, the bank will have to charge you to replace the lock. This key is used in conjunction with the bank's guard key; however, if your bank has a keyless system, you will scan your finger or enter your PIN.

The Truth About Safe Deposit Boxes

When a box owner dies, banks follow a specific procedure. In most cases, state law governs what happens when a box owner passes away.

You should make sure that your locker policy adheres to the laws of your state. If the owner of the box dies, you can specify the name of the executor or beneficiary of the box.

Vault management tools increase security while also streamlining operations. Locker management software allows staff to conduct a more thorough investigation of locker owners.

When someone requests access to their box, these tools display the ID of the box owner so that the employee can compare it to the ID of the person requesting access.

Access logs, leases, invoices, and late notices can all be tracked using management tools. These tools lower the operational costs of lockers while also protecting banks from fraud.

State law governs the procedures for opening and emptying safe deposit boxes. In some cases, you may need to open and empty a safe deposit box.

If a tenant does not pay their rent and abandons the box, you may need to empty it. If you're closing a branch, you may need to open and empty boxes.

Check your state's laws regarding this procedure. There are frequently stringent rules governing how you notify consumers, inventory the package, and handle its contents. You must understand these laws in order to protect your bank from liability.

Safe deposit boxes are more secure than home safes. Inform your customers that safe deposit boxes are safer than regular mailboxes when promoting them.

Every year, approximately 33,000 lockers are damaged as a result of accidents and natural disasters. However, nothing is perfect, and even banks can withstand natural disasters.

Every VCMT Insert year, approximately 33,000 lockers are destroyed as a result of accidents or natural disasters. Natural disasters affect approximately 15 million households in the United States each year, to give you a sense of scale.

Safe deposit boxes are rarely targeted in bank robberies. One reason lockers are more secure than home safes is that thieves will not target them.

The FBI has reported over 18,000 bank robberies in the last five years, but only about 50 of them involved safe deposit boxes.

According to the statistics, there are approximately 4,000 bank robberies per year, with only 8-9 involving lockers. Each year, nearly one million home burglaries occur. This means that a house is approximately 250 times more likely to be robbed than a bank.

There are no statistics on how many of these break-ins rod peeling inserts involve home safes, but it's reasonable to assume that thieves will steal the most valuable items they find in the house.

Banks can provide varying degrees of liability protection for safe deposit boxes. There is no requirement that financial institutions insure the contents of safe deposit boxes. However, as a matter of customer service, we recommend that you provide some coverage.

Banks are addressing this issue in a variety of ways. Some companies provide $500 in liability insurance, while others provide $25,000.

Many financial institutions' coverage is based on annual box rentals. You can, for example, cover up to ten times your annual box rental.

While the bank is not required by law to provide liability protection to its customers, you should find a way to safeguard the contents of your locker. This is significant in terms of customer service.

This can improve the customer experience and increase customer satisfaction with the bank. Consider advising your customers to contact their home insurance company in particular. These items are not kept by the customer at home, but they may be covered by home insurance. Customers should not, however, assume that the box is covered.

You should make direct contact with your insurance company. This is especially important for high-value items, which may necessitate the purchase of additional policies that increase property insurance for specific items.

Customers may be denied the ability to store cash in lockers. Storing cash in a safe deposit boxis neither safe nor economical. If the financial institution goes bankrupt, FDIC insurance will cover the cash in the customer's account but not the cash in the safe deposit box.

Furthermore, cash in your safe deposit box, like cash under your mattress, will never outperform inflation. Customers lose value by storing money in this manner. You may want to prohibit the customer from storing cash in the box to protect them from loss. You only need to include this provision in your locker contract.

Conclusion

You can only use your safety deposit box during business hours, which means you can't use it on holidays or, in some cases, weekends. Keep items you know you won't need in an emergency. Passports, medical directives, copies of wills and powers of attorney, and other important papers should be kept in a safe place at home, such as a fireproof home safe mounted on the floor or wall.


The Cemented Carbide Blog: high feed milling Insert

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February 27, 2024

Where to Find The China Check Valve

A China check valve is designed to allow flow to pass in a direction without putting too much resistance in order to prevent leakage and back flow. There are some common types of valves that fall into this category, known as the ball check, swing check, Wye-pattern lift check and such. The standard model has the body, the cover and the disc that is connected to the hinge and swings away from the valve. When the stream flow is shut off, the disc returns to the valve seat. This means that reverse flow is prevented. There are various sizes available for this type of valve, depending on requirements and applications. Of course, manufacturers are able to meet custom requirements and design something different.

The chosen China check valve is chosen based on the piping system and its requirements and it can feature flanged ends, socket welding, butt welding or threaded. There are a few advantages worth knowing about the valve, making them quite popular choices for those that want to implement it in the system. For instance, it acts fast and there is no need for someone externally to operate it, either to open or close it. Such items are self-actuated and this is a great advantage for those who are unable to sit by the valve to operate it at all times. Manufacturers that work in the field are able to listen to your requests and design the exact product you request, not to mention deliver it in time.

On the other hand, there is the China globe valve, which is also a very popular choice and highly used in many industries and applications. Such items are used mainly to start, stop and throttle flow. There is a ball inside, as the name recalls that moves in various directions, up and down in order to regulate flow inside. Other components include the disc and the seat that are attached to the valve body. The main designs that can be encountered refer to the Angle, Wye and Tee. As for applications, there are some very popular ones which make use of these items, such as fuel oil systems, turbine lube oil, cooling water systems, within boilers and such.

The China globe valve has many functionalities and it pays off to know about them to be able to choose accordingly. To start with, the shut-off capability is good and the throttling capability is satisfactory as well. The seats are easy to resurface or machine and because there is no disc attached to the stem, the valve can also be used with other purposes, to act as a stop-check valve. Each pattern, wye, tee and angle, have distinctive characteristics, making them unique in design DNMG Insert and worthy of consideration. There is a lot of information available regarding valves nowadays and people can learn about them just by looking online, going through forums and articles and getting to know the types better.

Once you get familiar with valves and to what applications each type if suitable, you can start looking for a manufacturer. Certainly you require someone with experience in the field that know how to produce high-quality products without any risks and which comply with safety regulations. The manufacturing plant should be certified and you can always request certifications to prove their reliability and check whether what they advertise is also true. No one can deny that ordering and purchasing online is convenient and the best thing is that you can find manufacturers online. Many advertise their Indexable Inserts services to attract clients and you can check the ones that ship internationally. Perhaps you can obtain better offers and a better delivery time. Since the offer is so rich nowadays, it would be a shame not to take advantage of the opportunities.

Resource Box: If you are searching for a China check valve , right here you can find the most diverse offer. This manufacturer does not disappoint when it comes to China globe valve , being able to supply any order and in a short period of time. Simply get in touch and request as much information as needed.


The Cemented Carbide Blog: tungsten derby weights

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February 20, 2024

Tungsten Wedding Bands And The Elegance They Provide

A standout feature of tungsten wedding bands will have to be their overall beauty. Should you be a person who is into fashion accessories and jewelry, you will instantly figure out what I'm wanting to say. For one, this ring is exclusive in most sense of the term and certainly not only this, it continues to be a leading choice among people who are knowledgeable about jewelry as well as those who don't really have much understanding regarding this.

What's really good concerning tungsten wedding bands is usually that they're great for weddings and otherwise. Although bands are not extremely important for every wedding day, it is something you may want to look into if you would like standout. In any event, your wedding day will take place only one time in your lifetime so certainly, there shouldn't be any reason for you to ignore the small info which make it complete.

Tungsten wedding rings are also the first thing I desired during the time of my wedding day. Although I know that there exist many other options out there for me, I ensured to completely focus my concern about this specific type given that I enjoy thinking about Carbide Milling Inserts small and close details that make up a total. If you have never heard about a band like this, then I advice that you begin looking for images right away and you will determine what I'm talking about.

The tungsten wedding bands I ended up buying isn't particularly cheap or pricey. I just think it was costed fairly practically given that despite my limited budget, I was capable to accommodate it. Compared with most of the people who are heading towards get wed in today's times, I made certain to search for my rings early on. The moment my husband proposed to me, I realize immediately that there's job - many of it basically that must be accomplished Immediately.

I chose to order my rings on the web because I do not have the enough time to go from 1 outlet into the other. Perhaps that is the best choice you CCGT Insert really have. It helps save energy, it saves cash, and this saves your efforts too. There are many of photos on the internet so you're able to determine if a certain ring is something that you like. Also you can test them once they're brought in your home if they don't appear exactly like the particular shown on the photo, you could have them sent back.

What's wonderful regarding purchasing tungsten wedding rings on the web is the fact that there's no work to be made. After you've made up your mind and purchased your request, you're pretty much done. If you're trying to find bands to purchase, I suggest you do the same and you do it as quickly as you possibly can. Anyhow, most forms of bands do not tarnish with regards to the type of steel applied so even if your wedding day is not until six months, there shouldn't be any issue.


The Cemented Carbide Blog: turning Inserts price

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January 30, 2024

Tungaloy Counterboring Tools Feature New Cutting Inserts

Tungaloy has added AH6225 grade inserts to its TCB indexable counterboring tool line.

TCB is an indexable, multifunctional counterboring tool line that is designed to be used on a variety of turning machines. The tool bodies are available for cutting diameters from 10 mm (0.394") to 59 mm (2.323"), enabling a range of counterbore Cutting Tool Inserts diameters for cap bolts and nuts, as well as the expansions of existing hole diameters. The cutter bodies come in two styles depending on the intended cutting diameters: a mono block style is designed for machining from 10 mm (0.394") to 43 mm (1.69") diameter bores, while the cutters with exchangeable cartridges are for 26 mm (1.024") to 59 mm (2.323") diameters. The exchangeable cartridges can fine-adjust the cutting diameters in 0.1 mm (0.004") increments by placing the adjusting shim plates, which are sold separately, between the cartridge and the pocket.

TCB now offers AH6225 grade inserts. This latest physical vapor deposition (PVD) coated grade features a high-hardness, titanium-rich PVD coating, combined with a tough dedicated carbide substrate. AH6225 enables TCB to efficiently cut bores Coated Inserts in all material groups, including steel, stainless steel and exotic materials.


The Cemented Carbide Blog: Carbide Inserts and Tooling

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January 26, 2024

Swiss Type Lathe Adds Laser Cutting Capability

Rem Sales offers the Tsugami S206-II Swiss-type lathe with IMG 400LS laser cutting system. Developed by Innovative Machinery Group, Rem Sales’ sister company, the machine was originally designed to fast production of small, cylindrical parts for the medical industry but has potential applications in other industries that manufacture similar-sized parts.

The machine combines six-axis Swiss machining with laser cutting capability, making it possible to perform both operations in a single setup, reducing production time. The Tsugami S206-ii opposed gang-tool lathe features a Y-axis toolpost that enables the use of the back and main spindles simultaneously for machining complex parts. The machine is also convertible Indexable Inserts so that it can be run as traditional sliding headstock machine with a BTA deep hole drilling inserts guide bushing or with a chucker. All laser cutting operations are programmed and driven from the Fanuc 32i-B control.


The Cemented Carbide Blog: DCMT Insert

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Multitasking CNC Lathes Reduce Setup Times

Okuma’s Multus U3000 and Multus U4000 general purpose multitasking CNC lathes are intended to reduce setup time, improve accuracy and limit non-cutting time. Designed for long-term rigidity and accuracy, the lathes are capable of efficiently machining difficult materials and process-intensive workpieces, such as those required by the aerospace, oil, energy, medical and construction industries.

Built with Okuma’s thermo-friendly concept, the machines are said to provide long, stable machining accuracy with its thermo-static TNGG Insert design and thermal deformation control technology. A rigid traveling column enables flexible CNC machining along the entire Y axis. Tools can be easily loaded from the front of the machine and improved spindle access enables faster setup times. Smooth chip discharge enhances chip flow. According to Okuma, the machines’ Collision Avoidance System reduces keyboard operations by as much as 50 percent and maximizes uptime while preventing tungsten carbide inserts crashes.

Multiple bed lengths, optional subspindle and lower turret, and other variations enable customization to application requirements. The machine can be equipped with Machining Navi, which is designed to maximize tool performance by choosing the optimal speed(s) for reducing chatter.


The Cemented Carbide Blog: tungsten carbide cutting tools

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January 22, 2024

Tool Grinder Features Wheel/Nozzle Changer

Rollomatic has expanded its series of multi-axis Deep Hole Drilling Inserts tool grinding and peel grinding machines with the GrindSmart 528XW five-axis CNC tool grinding Cermet Inserts machine with wheel/nozzle changer. The machine features a "synchronous” grinding spindle with technology that enables higher torque and improved surface finishes. Together with software developments, the multi-axis tool grinding machine offers versatility and capability for rotary and stationary cutting tools such as end mills, drills, form tools, indexable inserts, taps, reamers and routers as well as medical instruments.

The company also offers its ShapeSmart NP5 five-axis pinch/peel grinding machine. Pinch grinding offers highest concentricity even on long and thin parts.


The Cemented Carbide Blog: Carbide Turning Inserts

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January 16, 2024

End Mills Handle Gummy Materials That Stick to Tools

Shops machining materials like 304 stainless steel or Ti-6AI4V may find use for the Pystl from GWS Tool Cutting Tool Inserts Group, which is designed for full relief so as to provide a cutting edge that is both rigid and free-cutting. 

Another feature making the end mill useful for gummy materials like 316L and 303 stainless steel is the index design incorporated into the four-flute and five-CCMT Insert flute tools. The design reduces vibration in machining operations by breaking up the harmonic resonance prominent with end mills using equal spacing between each flute. Additionally, a tapered core is included for deflection during machining. 

The series features a nano-PVD coating that incorporates elements like aluminum and chromium for hardness, heat resistance and lubricity. Micro-grain carbide is used for the base. The series, which includes four-, five- and seven-flute end mills offers tools available in diameters ranging from 1/8" to 1¼" with radii ranging from 0.010" to 0.250". Shank treatment for added anti-pullout protection is also available.


The Cemented Carbide Blog: THREADING INSERTS

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January 10, 2024

Benchtop CNC Router Mills Metal as Well as Wood

The Spyder CNC milling machine from APSX cuts metal, wood and plastic. The company says it designed the machine to fill what a void in the CNC router market for machines that cut specifically metals, not just wood. The machine features a configured LinuxCNC, Cemented Carbide Insert an embedded PC, a monitor, a keyboard and a pendant. It uses a wall outlet to power its control box and monitor.

The liquid-chilled spindle operates in speeds ranging from 2,000 to 20,000 rpm and, according to the company, provides high torque at low speeds.WNMG Insert A water-air mixing system facilitates cooling of the workpiece and the cutting tool. Steel shafts, hard anodized aluminum blocks, lead screws and strong stepper motors are said to contribute to the machine’s rigidity. A solid concrete base is available as an option. 

The machine saves the X, Y and Z coordinates, enabling users to machine without homing the spindle. The system monitors spindle stress and can stop motion before too much workpiece or cutting tool damage occurs.


The Cemented Carbide Blog: carbide wear inserts

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January 03, 2024

Milling Cutter Trio For Narrow Cuts

Walter has?added a trio of side- and face-milling cutters to?its Xtra.tec series for groove and slot milling, as well as?trimming and slitting operations.?The?F4053 slitting cutter is available in diameters ranging from 80 to 160 mm,?and the F4153 and F4253 side and face cutters are available in diameters ranging from 80 to 200 mm and from 100 to 250 mm, respectively.?All models feature four-edged indexable inserts in staggering-tooth formation with an approach angle of 90 degrees. To increase precision, the indexible inserts are peripherally ground. Models F4153 and F4253 use CCMT Insert identical-system indexable inserts, which are interchangeable. Inserts are mounted laterally in the F4153 and tangentially in the F4253.

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The cutters are suitable for virtually all cast and steel materials, and various insert geometries allow precision adjustment to the relevant application. The inserts are constructed from the companys?Tiger.tec material,?which is said to provide favorable hardness-to-toughness ratios for increased machining output. Additionally, Carbide Threading Inserts the geometries are positive, which enable soft cuts, quality surface finish and minimal stress for the machine and workholding equipment. The tool bodies nickel-plated surfaces facilitate chip removal and prolonged tool life, the company says.?


The Cemented Carbide Blog: carbide wear inserts

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December 26, 2023

High Feed Milling Cutter Resists Vibration

The MFH-Raptor high-feed milling cutter from Kyocera Industrial Ceramics features a vibration-resistant design for increased productivity in ramping and helical milling at high speeds. The cutting tool has a convex helical edge design to reduce cutting forces during initial workpiece contact, and offers coolant holes for BTA deep hole drilling inserts machining high-temperature alloys or improving surface roughness. Inserts are available for general milling, large depth-of-cut operations ranging to 5 mm, and wiper edges for roughing and finishing, even in low-horsepower operations. The cutter is suitable for applications such as face milling, shouldering, slotting, ramping, helical milling and plunging.

Inserts are available in various grades for difficult-to-cut materials and provide stability to help prevent insert fracturing and promote high-efficiency machining. For example, the CA6535 insert is intended for Ni-base heat-resistant alloys and martensitic stainless steel, and is coated with Kyocera’s thin-film CVD coating for high heat- and wear-resistance. The PR1535 insert for titanium alloys and precipitation-hardened stainless steel uses the company’s Megacoat Nano coating for improved stability and longer gravity turning inserts tool life in milling applications.


The Cemented Carbide Blog: http://philipjere.mee.nu/

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December 25, 2023

Face Milling Cutters Use Eight Edged Inserts

The R220.88 face milling cutter family from Seco features eight-edged cutting inserts and optimized geometries for extended tool life and reduced cutting forces. The 88-degree lead angle enables smaller inserts to cut larger depths compared to 45-degree lead angle face mills. As a result, these tools can machine close to workpiece side walls and part-clamping systems.

Designed for roughing and semi-finishing applications, the cutters are ideal for cast iron and steel parts. They are made of Idun, a cemented carbide inserts corrosion-resistant stainless steel that offers longevity and durability.

The cutter body’s size-12 insert is available in diameters ranging from 2.00" to 6.00" (50 to 160 mm). The size-16 insert is available from 3.00" to 6.00" (63 to 160 mm). Each diameter is offered in standard BTA deep hole drilling inserts and close-pitch variants. The size-12 insert’s maximum depth of cut is 0.35" (9 mm), while size 16 provides a 0.51" (13 mm) maximum depth of cut. Right-hand versions of the cutter body are standard, and left-hand versions are available for systems with dual spindles performing simultaneous milling operations.


The Cemented Carbide Blog: Carbide Milling Inserts

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December 21, 2023

Inserts Offer Four Cutting Edges, Chip Former

Ingersoll’s Gold-Flex inserts feature a four-edged design for multi-functional operations, including grooving, parting, lateral turning and chamfer machining. A high-positive chip former enables machining in multiple applications while providing improved chip control in plunging and lateral turning operations. The chips are broken and moved away from the workpiece to improve surfaces.

The inserts’ clamping system features a side torx screw and three contact points for increased stability and durability under demanding machining conditions, the company says. Insert indexing and changing is designed to be simple and accurate. Cutting edges that are not in use are protected so that if one or more edges are broken the insert tungsten carbide inserts can be indexed to a new edge without adversely affecting the insert seating position.

The inserts are available in widths ranging from 0.020" to 0.125" (0.5–cemented carbide inserts 3.18 mm) and in grade TT9080. Lead angles and full-radius inserts also are available. 


The Cemented Carbide Blog: milling Insert

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December 19, 2023

Zünd Connect Gives Cutting Performance Data at a Glance

The Loss Detection view visualizes losses in terms of time. It shows, for example, when process interruptions tend to occur most often. Loss detection enables the user to evaluate factors such as the specific time frames, materials or tools most likely to be associated with interruptions. 

The Interruption Statistics view lists the reasons for such interruptions. The user can filter for time of day, material, method, tool or module. The statistical representation shows the user how many hours the cutters were unable to produce during a specified period shoulder milling cutters because of machine interruptions.

Zünd Connect is available in a Monitor or an Analyzer version. gravity turning inserts Monitor consists of a graphical display of OEE and is available to all ZCC users for free. Analyzer enables subsequent analysis and displays productivity losses, which Zünd says enables the user to evaluate the production process and recommend improvements.


The Cemented Carbide Blog: Cemented Carbide Inserts

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December 15, 2023

Waterjet Software Features Toolpath Generation, Nesting Capabilities

Omax has added JetCAMs Expert CAD/CAM automatic nesting software to its existing range of software packages. JetCAM has updated the product to support the complete fast feed milling inserts range of Omax waterjet machines.

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The software provides a complete 2D CAD/CAM system, including automatic toolpath generation and nesting optimization, along with multiple levels of automatic and interactive nesting capability. It generates toolpath files designed to efficiently cut as many parts as possible from a given sheet of material or multiple sheets. These files can be loaded directly into the Omax control to take advantage of the companys waterjet surface milling cutters technologies and cutting models.


The Cemented Carbide Blog: Carbide Turning Inserts

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December 13, 2023

Diamond Tool Features Self Sharpening Edge

Brush Research Manufacturings diamond flex-hones are designed for deburring, edge blending and surface finishing in hard materials such as carbide, ceramic and aerospace steel alloys. The tools are engineered using resin-bond diamond crystals with high friability, a characteristic that makes edges self-sharpening. The free-cutting tool features a rapid cut rate that produces an optimal finish, bar peeling inserts the company says.

The tools are made with premium, gun drilling inserts gun drilling inserts nickel-coated abrasive to aid in heat dissipation and improve bond retention. Sizes from 4 to 20 mm are standard in three different mesh sizes, with other diameters and mesh selections available as options.

Applications include carbide wear parts; guide and drill bushings; ceramic cylinders; heat-treated steel; high nickel stainless steel; MMX aluminum alloys; chromed and plated bores; aerospace components; medical parts; and EDM recast layers.


The Cemented Carbide Blog: tungsten long inserts

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